Retro Ship Modelling -
railing 1/700 U-boats without photoetch!
By: Tim Reynaga
 Back 
    in the late 1970's I was a teenager happily building my way through Revell's 
    old 1/720 "International Series" warships, which I thought were the coolest 
    things going (dig those moveable turrets and snap-apart hulls-yeah!) Then 
    Hasegawa released these little beauties…WOW! They just blew me away...all 
    those limber holes, awesome deck guns, amazing surface detail; even the life 
    preservers and running lights were molded right in. And they were sooooooooo 
    tiny! As far as I was concerned, these models were the coolest ever…except…well, 
    what was up with those solid molded rails?
Back 
    in the late 1970's I was a teenager happily building my way through Revell's 
    old 1/720 "International Series" warships, which I thought were the coolest 
    things going (dig those moveable turrets and snap-apart hulls-yeah!) Then 
    Hasegawa released these little beauties…WOW! They just blew me away...all 
    those limber holes, awesome deck guns, amazing surface detail; even the life 
    preservers and running lights were molded right in. And they were sooooooooo 
    tiny! As far as I was concerned, these models were the coolest ever…except…well, 
    what was up with those solid molded rails? 
 I 
    had never added rails of any kind before to my ships, and most of the smaller 
    scale kits didn't have them. But there they were on the Type VII, hulking 
    up like some weird basket on the back of that neat little conning tower. It 
    was a game attempt, but they were hopelessly embedded into a solid hunk of 
    decidedly non-scale plastic. These goofy things weren't at all up to the level 
    of the rest of the kit. No problem. A few scrapes of the xacto and they were 
    history-but then it looked so…NAKED! My small scale ship models usually looked 
    okay without rails, but on U-Boats they were pretty conspicuous…
I 
    had never added rails of any kind before to my ships, and most of the smaller 
    scale kits didn't have them. But there they were on the Type VII, hulking 
    up like some weird basket on the back of that neat little conning tower. It 
    was a game attempt, but they were hopelessly embedded into a solid hunk of 
    decidedly non-scale plastic. These goofy things weren't at all up to the level 
    of the rest of the kit. No problem. A few scrapes of the xacto and they were 
    history-but then it looked so…NAKED! My small scale ship models usually looked 
    okay without rails, but on U-Boats they were pretty conspicuous… 
What to do? I didn't have much experience scratchbuilding, and those intricate 
    rails looked pretty intimidating. (Remember, this was during the dark days 
    of the  1970s: 
    the energy crisis, rampant inflation, Watergate, disco, and, worst of all…NO 
    PHOTOETCH!) First I tried fitting bits of cut down window screen. Awful. Then 
    I tried tulle wedding veil material (I don't think mom ever noticed those 
    trimmed edges…) Not much better. Finally, I conceded that my best shot would 
    be to try it the hard way: wire. I took some fine gauge copper material salvaged 
    from an old phone cord and started to play around with it. I had taken a pencil 
    rubbing of the molded rails before scraping them off the hull, so this and 
    the deck served as guides in bending a piece to match the compound curve of 
    the top deck. The subtle shape of the Type VII hull toprail was difficult 
    to capture; it took several tries to get the two sides to not only conform 
    properly to the deck but to each other. Asymmetrical toprails on that narrow, 
    exposed deck would have been painfully obvious, so I kept at it until they 
    looked right.
1970s: 
    the energy crisis, rampant inflation, Watergate, disco, and, worst of all…NO 
    PHOTOETCH!) First I tried fitting bits of cut down window screen. Awful. Then 
    I tried tulle wedding veil material (I don't think mom ever noticed those 
    trimmed edges…) Not much better. Finally, I conceded that my best shot would 
    be to try it the hard way: wire. I took some fine gauge copper material salvaged 
    from an old phone cord and started to play around with it. I had taken a pencil 
    rubbing of the molded rails before scraping them off the hull, so this and 
    the deck served as guides in bending a piece to match the compound curve of 
    the top deck. The subtle shape of the Type VII hull toprail was difficult 
    to capture; it took several tries to get the two sides to not only conform 
    properly to the deck but to each other. Asymmetrical toprails on that narrow, 
    exposed deck would have been painfully obvious, so I kept at it until they 
    looked right. 
 Ok, 
    so far so good. Now how do I attach these things? Plastic cement wouldn't 
    work, JB Weld epoxy seemed a bit extreme (and a gawdawful mess to work with). 
    Krazy Glue had just come on the scene, but I was frankly a little afraid of 
    the stuff; my experiments with it up to then had succeeded mainly in gluing 
    my fingers together. I finally opted for an interim solution: Elmer's school 
    glue would hold the parts in place until I could find a suitable adhesive 
    for the final bond. It was just a stop-gap measure, but I figured it would 
    enable me to fabricate the parts and test fit them together temporarily. As 
    it happened, Elmer's glue by itself worked great. The joints blended nicely 
    and were surprisingly strong once the glue hardened. Also, the forgiving nature 
    of white glue made it very easy to work with. This was good, since the wire 
    parts were all handmade and required a good deal of fiddling to get them shaped 
    and positioned correctly. The white glue could be loosened by simply rewetting 
    the joints, making adjustments much simpler and the risk of damage that much 
    less. It was also nontoxic and non-smelly, a definite plus since I worked 
    at a desk in my bedroom. The one disadvantage was the tenuous binding power 
    of the glue to metal and plastics. Not formulated for this type of use, I 
    expected the Elmer's glue bonds to be exceedingly frail. I need not have worried; 
    over twenty years later they are still holding fast!
Ok, 
    so far so good. Now how do I attach these things? Plastic cement wouldn't 
    work, JB Weld epoxy seemed a bit extreme (and a gawdawful mess to work with). 
    Krazy Glue had just come on the scene, but I was frankly a little afraid of 
    the stuff; my experiments with it up to then had succeeded mainly in gluing 
    my fingers together. I finally opted for an interim solution: Elmer's school 
    glue would hold the parts in place until I could find a suitable adhesive 
    for the final bond. It was just a stop-gap measure, but I figured it would 
    enable me to fabricate the parts and test fit them together temporarily. As 
    it happened, Elmer's glue by itself worked great. The joints blended nicely 
    and were surprisingly strong once the glue hardened. Also, the forgiving nature 
    of white glue made it very easy to work with. This was good, since the wire 
    parts were all handmade and required a good deal of fiddling to get them shaped 
    and positioned correctly. The white glue could be loosened by simply rewetting 
    the joints, making adjustments much simpler and the risk of damage that much 
    less. It was also nontoxic and non-smelly, a definite plus since I worked 
    at a desk in my bedroom. The one disadvantage was the tenuous binding power 
    of the glue to metal and plastics. Not formulated for this type of use, I 
    expected the Elmer's glue bonds to be exceedingly frail. I need not have worried; 
    over twenty years later they are still holding fast! 
After attaching the toprails the six upright stanchions were cut and positioned following the pattern of the molded rails I had taken off earlier. Finally, the straight horizontal lower rails were cut and placed against the stanchions, each being attached with thinned white glue applied with a #000 paintbrush. I hadn't yet aquired my first airbrush, so the whole assembly was carefully brush painted once the glue had dried.
 The 
    next area to be railed was the conning tower. The railing of the Wintergarten 
    ("Greenhouse") on the tower, though considerably more busy looking than the 
    main deck railing, was actually simpler to accomplish. Lacking the compound 
    curves of the deck toprail, it was a straightforward matter to form the simple 
    round shapes of the guardrails. I began with making two rings by wrapping 
    the wire around nails of the correct diameter. The lower rail was to be slightly 
    smaller than the upper, so one was formed around a slightly smaller nail than 
    the other. Otherwise they were identical. Then I bent the ends of each outward 
    to form the lengths which were to connect them to the tower. Though not complex, 
    it is important that these rails be even. They form a focal point of the boat, 
    and any irregularity would be very distracting on the completed model. Also, 
    the uprights to come would not have sat uniformly if the structure was crooked. 
    A bit of coaxing was needed to get them right, no big deal.
The 
    next area to be railed was the conning tower. The railing of the Wintergarten 
    ("Greenhouse") on the tower, though considerably more busy looking than the 
    main deck railing, was actually simpler to accomplish. Lacking the compound 
    curves of the deck toprail, it was a straightforward matter to form the simple 
    round shapes of the guardrails. I began with making two rings by wrapping 
    the wire around nails of the correct diameter. The lower rail was to be slightly 
    smaller than the upper, so one was formed around a slightly smaller nail than 
    the other. Otherwise they were identical. Then I bent the ends of each outward 
    to form the lengths which were to connect them to the tower. Though not complex, 
    it is important that these rails be even. They form a focal point of the boat, 
    and any irregularity would be very distracting on the completed model. Also, 
    the uprights to come would not have sat uniformly if the structure was crooked. 
    A bit of coaxing was needed to get them right, no big deal. 
 After 
    I was satisfied with these shapes I attached them to the tower. The unsupported 
    horizontals had a tendency to droop while the glue was still soft, but propping 
    the sub vertically on its nose for a few minutes whle the glue thickened took 
    care of this. Then came the flagstaff and vertical stanchions. I began with 
    the flagstaff, using wire to replace the oversized kit part. This formed the 
    anchor of the structure, and all the uprights on the sides were spaced from 
    it. Progressing from there forward along each side I glued each of the uprights 
    into place taking care that they were vertical and evenly spaced. With the 
    horizontals properly aligned these verticals went on easily. This was the 
    fun part because with the addition of these stanchions the intricate Wintergarten 
    really came together. When the glue was dry I examined the assembly to make 
    sure it looked right, rewetting a bit and making minor corrections here and 
    there. Despite the white glue, which does not bond at all well to metal, the 
    completed assembly turned out to be quite sturdy. I was able to fix a small 
    misalignment of the upper and lower horizontals by bending the wire with gentle 
    pressure from a hobby knife without breaking the tiny glued joints. When I 
    was satisfied with the shape the glue was allowed to dry thoroughly-not that 
    that took long, since such miniscule touches of white glue dry in just a few 
    minutes.
After 
    I was satisfied with these shapes I attached them to the tower. The unsupported 
    horizontals had a tendency to droop while the glue was still soft, but propping 
    the sub vertically on its nose for a few minutes whle the glue thickened took 
    care of this. Then came the flagstaff and vertical stanchions. I began with 
    the flagstaff, using wire to replace the oversized kit part. This formed the 
    anchor of the structure, and all the uprights on the sides were spaced from 
    it. Progressing from there forward along each side I glued each of the uprights 
    into place taking care that they were vertical and evenly spaced. With the 
    horizontals properly aligned these verticals went on easily. This was the 
    fun part because with the addition of these stanchions the intricate Wintergarten 
    really came together. When the glue was dry I examined the assembly to make 
    sure it looked right, rewetting a bit and making minor corrections here and 
    there. Despite the white glue, which does not bond at all well to metal, the 
    completed assembly turned out to be quite sturdy. I was able to fix a small 
    misalignment of the upper and lower horizontals by bending the wire with gentle 
    pressure from a hobby knife without breaking the tiny glued joints. When I 
    was satisfied with the shape the glue was allowed to dry thoroughly-not that 
    that took long, since such miniscule touches of white glue dry in just a few 
    minutes. 
 The 
    assembly then received a coat of hull gray, lightened slightly to enhance 
    the contrast. If you apply your finishes by brush as I did exclusively in 
    those days, it's important to do this with highly thinned paint. It doesn't 
    cover very well, but ugly paint clumps would have ruined the effect of that 
    delicate structure. Nevertheless, I made sure to cover it as thoroughly as 
    I could since any bare spots would show a glaring copper color and give the 
    game away. I had to go back and touch it up several times; it seemed that 
    every time I thought it was done, a new viewing angle would reveal a shiny 
    little spot of copper peeking through…arrgh! The job can be done this way 
    all right, but I don't recommend it. Life definitely got easier when I bought 
    my first airbrush!
The 
    assembly then received a coat of hull gray, lightened slightly to enhance 
    the contrast. If you apply your finishes by brush as I did exclusively in 
    those days, it's important to do this with highly thinned paint. It doesn't 
    cover very well, but ugly paint clumps would have ruined the effect of that 
    delicate structure. Nevertheless, I made sure to cover it as thoroughly as 
    I could since any bare spots would show a glaring copper color and give the 
    game away. I had to go back and touch it up several times; it seemed that 
    every time I thought it was done, a new viewing angle would reveal a shiny 
    little spot of copper peeking through…arrgh! The job can be done this way 
    all right, but I don't recommend it. Life definitely got easier when I bought 
    my first airbrush! 
 The 
    construction of the Type IX Seekuh ("Sea Cow"-I just love that) followed that 
    of the VII with only minor differences in the models. For some reason Hasegawa 
    decided not to include the molded railings on the conning tower like on the 
    Type VII, so removing them was unnecessary. Since the main deck rails on the 
    Type IX were straight they were easier to make than those on the Type VII. 
    Otherwise making the railing was much the same on both subs.
The 
    construction of the Type IX Seekuh ("Sea Cow"-I just love that) followed that 
    of the VII with only minor differences in the models. For some reason Hasegawa 
    decided not to include the molded railings on the conning tower like on the 
    Type VII, so removing them was unnecessary. Since the main deck rails on the 
    Type IX were straight they were easier to make than those on the Type VII. 
    Otherwise making the railing was much the same on both subs. 
After the rails, fixing up other details was a piece of cake. The FuMo29 centimetric radar unit on the Type IX conning tower came molded on it as a solid block, so I replaced it with a bit of rayon fabric mesh. Much better. Since I had knocked off and lost that nice little RDF loop on the Type VII earlier (Doh!), I made replacements for both subs from wire bent around a needle. This actually worked out well as the new loops came out more delicate looking than the kit originals. Those terriffic kit deck guns inspired me to improve the 20mms, so I cut them from the mounts and repositioned them at more casual angles, with shoulder pads and barrels made from wire.
 The 
    paint job on the Seekuh was just like the Type VII, but with a little extra. 
    I had seen some pictures of Mediterranean based U-Boats with that funky mottled 
    camouflage, so I had a ball adding little green splotches all over the hull 
    and tower. Both boats also received thin washes of dark gray along with liberal 
    streaks of lightened gray and brown rust to simulate the paint deterioration 
    universal among World WarTwo-era submersibles. (Of course, "liberal" in tiny 
    1/700 scale is relative; a light touch was all that was required!)
The 
    paint job on the Seekuh was just like the Type VII, but with a little extra. 
    I had seen some pictures of Mediterranean based U-Boats with that funky mottled 
    camouflage, so I had a ball adding little green splotches all over the hull 
    and tower. Both boats also received thin washes of dark gray along with liberal 
    streaks of lightened gray and brown rust to simulate the paint deterioration 
    universal among World WarTwo-era submersibles. (Of course, "liberal" in tiny 
    1/700 scale is relative; a light touch was all that was required!) 
By the way, it was during this project that I first discovered that brown simulates rust on ship models better than does rust color paint. I found this accidentally when, having run out of my trusty Pactra rust (and too impatient to stop work and make a trip to the toy shop where I bought my paints), I tried some brown instead. The effect was surprisingly good. It was less extreme than the vivid rust paint had been, and much more realistic. If you actually look closely at rust-streaked metal surfaces you will see that the color is mostly a rather dull, dark reddish brown rather than a bright rust color. I was still learning how to weather my ships without having them end up looking like rotting hulks, and the subtler tones of the brown turned out to be a big help.
 Last 
    came the U-Boat's rigging. Before installing the jump wires I added a net 
    cutter to the Type VII's bow and small support assemblies to both boats aft 
    made from wire. The rigging itself was some super fine copper wire I had copped 
    from an old transistor radio coil. Even though it must be painted, I have 
    always liked this microfine wire better than fly tippet or stretched sprue 
    for rigging since it is easier to impart a realistic sag to the scale lines. 
    It also doesn't loosen or flex with temperature changes. Insulators on the 
    lines were dabs of white glue. The wires were (oh so gently!) brushed with 
    highly thinned hull color paint after they were in place. As with the safety 
    rails, these lines had to be repeatedly touched up to assure that none of 
    the copper color showed through. When this was done the subs were completed 
    with Kriegsmarine naval ensigns made from painted binder paper.
Last 
    came the U-Boat's rigging. Before installing the jump wires I added a net 
    cutter to the Type VII's bow and small support assemblies to both boats aft 
    made from wire. The rigging itself was some super fine copper wire I had copped 
    from an old transistor radio coil. Even though it must be painted, I have 
    always liked this microfine wire better than fly tippet or stretched sprue 
    for rigging since it is easier to impart a realistic sag to the scale lines. 
    It also doesn't loosen or flex with temperature changes. Insulators on the 
    lines were dabs of white glue. The wires were (oh so gently!) brushed with 
    highly thinned hull color paint after they were in place. As with the safety 
    rails, these lines had to be repeatedly touched up to assure that none of 
    the copper color showed through. When this was done the subs were completed 
    with Kriegsmarine naval ensigns made from painted binder paper. 
I had great fun building these little U-Boats, which, with the exception 
    of the railings, were among the best kits I had yet seen. Replacing those 
    rails had definitely been a challenge. They came out all right, but hand making 
    those things was an effort I wouldn't want-or need-to take on again. Today 
    there are inexpensive, accurately scaled, simple to use photoetch rails available 
    which will get the job done in no time. So much easier to get there now than 
    in the 1970s…! 
  
Copyright © SMML 2004